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Turbosmart Gen V WG45/WG50 Wastegate Spring Replacement Kit
Part Number: TS-0550-3151

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Turbosmart Gen V WG45/WG50 Wastegate Spring Replacement Kit
Part Number: TS-0550-3151

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Product Details

The Turbosmart GenV WG45/WG50 Spring Replacement Kit (TS-0550-3151) is a genuine Turbosmart replacement spring kit engineered specifically for the GenV WG45 HyperGate45 and WG50 ProGate50 external wastegates. Designed to maintain precise wastegate operation and reliable turbocharger boost control, this kit provides replacement spring components for servicing or reconfiguring compatible Turbosmart external wastegates.

Manufactured using high-quality materials and developed to Turbosmart's specifications, these springs are designed to withstand the demanding conditions associated with high-performance turbocharged engines.

The wastegate spring is a critical component of any externally wastegated turbocharger system. It provides mechanical resistance against the wastegate diaphragm, establishing the nominal base boost pressure at which the wastegate begins to open.

Proper spring selection is essential for achieving predictable boost response, maintaining stable boost pressure, and ensuring that the turbocharger operates within the intended parameters of the engine and boost control system.

The TS-0550-3151 is specifically designed for two popular Turbosmart GenV external wastegates: the 45mm HyperGate45 and 50mm ProGate50. Both wastegates are commonly used in custom turbocharger installations requiring dependable exhaust gas bypass control.

Unlike generic replacement springs, Turbosmart's genuine wastegate springs are designed and developed in-house and hand-tested to ensure they meet the manufacturer's specifications before packaging.

This attention to manufacturing consistency helps provide predictable spring resistance and dependable wastegate operation in demanding street and motorsport applications.

The replacement kit allows enthusiasts and professional engine builders to service existing wastegate springs or select an appropriate mechanical base boost configuration without replacing an otherwise functional wastegate assembly.

For turbocharged Honda and Acura applications, including K20, K24, B16, B18, and B20 engine builds, the TS-0550-3151 offers a practical maintenance and tuning solution when the vehicle is equipped with a compatible Turbosmart HyperGate45 or ProGate50.

Whether replacing damaged springs, servicing a wastegate during an engine rebuild, or changing the mechanical base boost pressure for a revised turbocharger configuration, the Turbosmart GenV WG45/WG50 Spring Replacement Kit delivers genuine manufacturer quality and dependable performance.

Features

  • Genuine Turbosmart Replacement Kit: Manufactured to Turbosmart's specifications.

  • GenV WG45 Compatibility: Designed for the Turbosmart HyperGate45 45mm external wastegate.

  • GenV WG50 Compatibility: Designed for the Turbosmart ProGate50 50mm external wastegate.

  • Precision-Engineered Springs: Developed for consistent mechanical wastegate operation.

  • Hand-Tested Components: Turbosmart tests its springs to verify specification compliance.

  • High-Quality Construction: Designed for demanding turbocharger operating environments.

  • Wastegate Service Solution: Allows replacement of existing spring components.

  • Base Boost Pressure Configuration: Supports approved spring arrangements for different boost requirements.

  • Consistent Spring Resistance: Helps maintain predictable wastegate response.

  • Improved Serviceability: Allows spring maintenance without replacing the complete wastegate.

  • External Wastegate Application: Designed for compatible pressure-operated external wastegate assemblies.

  • Electronic Boost Controller Compatibility: Suitable for wastegate systems utilizing compatible electronic boost control.

  • Manual Boost Controller Compatibility: Supports appropriately configured manual boost control systems.

  • Street and Motorsport Applications: Suitable for demanding performance turbocharger installations.

  • High-Horsepower Engine Compatibility: Designed for wastegates used in high-output turbocharged applications.

  • Genuine Manufacturer Components: Uses spring specifications developed for Turbosmart wastegates.

  • Custom Boost Configuration: Allows spring selection according to Turbosmart's approved combinations.

  • Maintenance-Friendly Design: Provides replacement springs for existing GenV WG45 and WG50 wastegates.

  • Universal Vehicle Application: Compatibility is determined by the installed wastegate rather than vehicle make or model.

  • Turbosmart Part Number TS-0550-3151: Ensures accurate product identification and ordering.

Additional Information

  • Manufacturer: Turbosmart
  • Part Number: TS-0550-3151
  • Product Series: GenV
  • Product Type: External Wastegate Spring Replacement Kit
  • Compatible Wastegate: GenV WG45 HyperGate45
  • Compatible Wastegate: GenV WG50 ProGate50
  • Compatible Wastegate Valve Diameters: 45mm and 50mm
  • Spring Kit Family: 84mm GenV WG45/WG50
  • Application: External Wastegate Spring Service and Replacement
  • Spring Configuration: Manufacturer-Specified Replacement Spring Kit
  • Base Boost Pressure: Determined by the selected spring or approved spring combination
  • Installation Location: Internal Wastegate Spring Chamber
  • Vehicle Fitment: Universal, Based on Wastegate Compatibility
  • UPC: 9329677027150

Turbosmart GenV WG45 HyperGate45 Compatibility

The TS-0550-3151 is designed for the Turbosmart GenV WG45 HyperGate45 external wastegate.

The HyperGate45 features a 45mm valve and is designed for turbocharged applications requiring effective exhaust gas bypass control.

The replacement spring kit is compatible with the wastegate's internal spring chamber and is intended to maintain the mechanical spring operation of the assembly.

Using genuine Turbosmart springs helps ensure that replacement components are appropriate for the wastegate's internal design.

Turbosmart GenV WG50 ProGate50 Compatibility

The TS-0550-3151 also fits the Turbosmart GenV WG50 ProGate50 external wastegate.

The ProGate50 features a larger 50mm valve, making it suitable for many demanding turbocharger applications.

Although the HyperGate45 and ProGate50 use different valve sizes, they share the compatible spring kit specified by Turbosmart.

This allows the same replacement spring kit to service either wastegate model.

Understanding Wastegate Spring Pressure

An external wastegate regulates turbocharger boost pressure by controlling the amount of exhaust gas bypassing the turbine wheel.

The internal wastegate spring provides resistance against the pressure acting on the wastegate diaphragm.

As pressure increases, the force acting on the diaphragm begins to overcome the spring resistance.

This allows the wastegate valve to open and divert exhaust gas away from the turbocharger turbine.

The spring configuration establishes the nominal mechanical base boost pressure.

Actual boost pressure can vary depending on exhaust backpressure, turbocharger sizing, wastegate placement, boost controller settings, and engine operating conditions.

GenV WG45/WG50 Spring Pressure Options

Turbosmart offers several individual spring options for the GenV WG45 and WG50 wastegates.

These include:

  • 3 PSI Inner Spring – Orange: Turbosmart TS-0550-3085.

  • 5 PSI Inner Spring – Yellow: Turbosmart TS-0550-3086.

  • 7 PSI Middle Spring – Green: Turbosmart TS-0550-3087.

  • 14 PSI Outer Spring – Blue: Turbosmart TS-0550-3088.

These individual spring options can be used to establish different mechanical boost pressure configurations according to Turbosmart's approved spring selection guidelines.

Important: These are manufacturer-listed individual spring options for the compatible wastegates. They should not be interpreted as a confirmed itemized contents list for TS-0550-3151.

Wastegate Spring Replacement

The Turbosmart TS-0550-3151 provides genuine replacement spring components for servicing a compatible GenV WG45 or WG50.

Spring replacement may be necessary when existing components are damaged, corroded, incorrectly configured, or unsuitable for a revised boost control strategy.

A spring replacement can also be performed during a broader wastegate inspection or rebuild.

During servicing, inspect the diaphragm, valve, guide, spring seats, and other internal components for wear or damage.

Base Boost Pressure Configuration

Wastegate spring selection is an important part of turbocharger boost management.

A lower spring pressure generally establishes a lower mechanical base boost setting.

A higher spring pressure provides greater resistance against wastegate opening.

Turbosmart wastegates can support approved spring combinations to achieve different base pressure configurations.

However, spring selection must follow the manufacturer's specifications.

Do not assume that every spring in the kit should be installed simultaneously.

The correct arrangement depends on the desired mechanical base pressure and the wastegate's approved spring combinations.

Electronic Boost Control Compatibility

The GenV WG45 HyperGate45 and WG50 ProGate50 can be used with compatible electronic boost controllers.

Electronic boost controllers regulate pressure acting on the wastegate diaphragm to influence boost pressure.

The wastegate spring establishes the mechanical foundation for this control strategy.

Changing the spring configuration can affect the available boost control range and overall boost response.

The TS-0550-3151 allows the mechanical spring configuration to be serviced or adjusted as necessary.

Manual Boost Control Applications

The replacement spring kit can also be used in wastegate systems utilizing compatible manual boost controllers.

A manual boost controller modifies the pressure signal reaching the wastegate.

The selected wastegate spring must still be appropriate for the desired operating conditions.

An excessively stiff spring may prevent the system from achieving a sufficiently low boost pressure.

High-Horsepower Turbocharger Applications

The HyperGate45 and ProGate50 are commonly used in performance turbocharger installations.

High-output engines can generate substantial exhaust flow and backpressure.

Correct wastegate sizing, placement, and spring selection are important for maintaining stable boost pressure.

The TS-0550-3151 provides genuine replacement springs for maintaining the mechanical boost control system.

It does not increase the wastegate's valve diameter or exhaust bypass capacity.

Genuine Turbosmart Replacement Components

Turbosmart develops its replacement springs using the same engineering standards applied to its complete wastegate assemblies.

The springs are designed and developed in-house and hand-tested to meet manufacturer specifications.

Using genuine replacement components helps maintain compatibility with the wastegate's internal spring chamber and operating mechanism.

This is particularly important in high-performance applications where consistent boost control is essential.

Wastegate Spring Compatibility

Turbosmart offers different spring replacement kits for different GenV wastegate sizes.

TS-0550-3150: GenV WG38/WG40 Spring Replacement Kit.

TS-0550-3151: GenV WG45/WG50 Spring Replacement Kit.

TS-0550-3152: GenV WG60 Spring Replacement Kit.

These kits are not automatically interchangeable between wastegate sizes.

Always confirm the exact wastegate model before ordering.

Boost Pressure and Engine Tuning

Changing wastegate spring pressure can affect turbocharger response, boost pressure, and engine operating conditions.

Even when using the same electronic boost controller settings, a different spring configuration may change the system's behavior.

After replacing or reconfiguring wastegate springs, verify the mechanical base pressure and review the engine management calibration.

Professional tuning is recommended for high-output turbocharged applications.

Common Reasons for Replacement

  • Wastegate Spring Maintenance: Replaces existing springs during routine servicing.

  • Incorrect Base Boost Pressure: Allows selection of an appropriate spring configuration.

  • Damaged Wastegate Springs: Replaces springs with physical damage or corrosion.

  • Turbocharger Upgrades: Supports revised boost control requirements.

  • Electronic Boost Controller Installation: Allows spring pressure to be matched to the intended control strategy.

  • Manual Boost Controller Setup: Supports compatible mechanical boost control configurations.

  • High-Horsepower Engine Builds: Provides genuine replacement components for demanding turbocharger systems.

  • Wastegate Rebuilds: Replaces spring components during internal servicing.

  • Boost Control Troubleshooting: Helps address issues caused by incorrect or damaged springs.

  • Engine Configuration Changes: Supports revised boost requirements following performance modifications.

  • Custom Motorsport Applications: Provides replacement springs for compatible HyperGate45 and ProGate50 wastegates.

  • Preventative Maintenance: Allows inspection and replacement of existing springs during wastegate servicing.

Installation Notes

  1. Verify Wastegate Compatibility: Confirm that the installed wastegate is a Turbosmart GenV WG45 HyperGate45 or WG50 ProGate50.

  2. Review Manufacturer Instructions: Read Turbosmart's current wastegate service and spring replacement documentation.

  3. Confirm Spring Requirements: Determine the appropriate base boost pressure for the engine and turbocharger configuration.

  4. Allow the Engine to Cool: Never service wastegate components near hot exhaust or turbocharger hardware.

  5. Disconnect Pressure Lines: Remove boost reference hoses as required for safe servicing.

  6. Inspect the Wastegate: Check for external damage, leaks, or other visible issues.

  7. Remove the Wastegate if Necessary: Follow the manufacturer's recommended service procedure.

  8. Prepare a Clean Work Area: Prevent dirt and debris from entering the wastegate assembly.

  9. Use Appropriate Spring Compression Equipment: Wastegate springs may be under substantial compression.

  10. Release Spring Tension Carefully: Follow Turbosmart's instructions for safely removing the wastegate cap.

  11. Remove Existing Springs: Note the original spring arrangement before disassembly.

  12. Inspect Internal Components: Check the diaphragm, spring seats, valve, and guide for damage.

  13. Verify Replacement Springs: Confirm that the selected components are intended for the GenV WG45/WG50.

  14. Select the Correct Spring Configuration: Use only Turbosmart-approved spring combinations.

  15. Position the Springs Correctly: Install the springs according to the manufacturer's service procedure.

  16. Reinstall the Wastegate Cap: Use appropriate tools to control spring compression.

  17. Secure the Assembly: Follow Turbosmart's specified reassembly procedure.

  18. Inspect Pressure Connections: Confirm that all fittings and hoses are correctly installed.

  19. Reinstall the Wastegate: Secure the assembly using appropriate mounting hardware.

  20. Check Exhaust Connections: Inspect the wastegate mounting flange and exhaust plumbing.

  21. Verify Boost Controller Settings: Ensure the control system is configured for the selected spring arrangement.

  22. Perform a Controlled Pressure Test: Confirm proper wastegate operation using regulated pressure.

  23. Check for Leaks: Inspect pressure plumbing and the wastegate assembly.

  24. Perform Initial Low-Boost Testing: Monitor boost pressure carefully before full-load operation.

  25. Verify Mechanical Base Pressure: Confirm that the installed spring arrangement produces the intended response.

  26. Review ECU Calibration: Adjust engine management and boost control settings as required.

  27. Monitor Boost Stability: Check for unexpected boost spikes, creep, or inconsistent operation.

  28. Reinspect After Initial Operation: Verify mounting hardware, pressure hoses, and wastegate function.

Important: External wastegate springs can store substantial mechanical energy. Improper cap removal or spring installation can cause serious injury. Follow Turbosmart's approved service procedures and use appropriate spring compression equipment.

What's Included

  • (1) Turbosmart GenV WG45/WG50 Spring Replacement Kit (TS-0550-3151)

Note: This listing is for the genuine replacement spring kit. Turbosmart's public product listing does not specify the exact quantity or individual spring pressure ratings included in the package. The complete wastegate, diaphragm, valve assembly, and installation tools are not included unless separately specified.

Maintain precise boost control and dependable wastegate operation with the Turbosmart GenV WG45/WG50 Spring Replacement Kit (TS-0550-3151), engineered specifically for the GenV HyperGate45 45mm and ProGate50 50mm external wastegates.

Featuring genuine Turbosmart replacement springs, precision manufacturing, and hand-tested components, this kit provides a reliable solution for servicing existing wastegate springs or configuring the mechanical base boost pressure of a compatible turbocharger system.

Whether maintaining a turbocharged K-Series Honda, servicing a dedicated drag racing vehicle, or completing a custom motorsport turbocharger installation, the Turbosmart TS-0550-3151 delivers the quality, compatibility, and performance-focused engineering expected from Turbosmart.

Part Number: TS-0550-3151
Brand: Turbosmart


WARNING: This product may contain chemicals known to the State of California to cause cancer or birth defects. www.P65Warnings.ca.gov.

Vehicle Fitment

This part does not have vehicle specific fitment. Please contact us if you need assistance.

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